Ribber fabrics produced with 2 knit carriages selecting needles

Work in progress

There are a number of ribber fabrics that are produced by altering the settings on the ribber’s carriage to slip for an even number of rows in both directions. This requires manually changing the ribber setting from slip to knit and back for the length of the piece. In electronic machines, where the pattern advances with every pass of the carriage, there is another option. For example, to produce DBJ with the backing in one color, settings would be changed manually every 2 rows, using color changer on the left 

Some things to remember: when 2 carriages are selecting, each carriage needs to move far enough at the end of the needle bed so as not to be locked onto the belt. Extension rails are required. On the Brother ribber bed there are stops that keep the combined carriages from going off the  beds. There is one on each side (magenta arrow on left, blue arrow on right), and to remove the ribber carriage off its bed, it in turn needs to be tilted forward prior to reaching the stops  in order to clear them on either side.

Altering the KC sinker plates and arm: remove 6 small screws from the sinker plates, leaving only their arm

The carriage with the altered sinker plate in place in turn will then be used to replace rows that were to be knit with the ribber set to slip in both directions <– –> . In my sample it operated from the right, with the combined carriages (KC2), from left. 

For consistency I am editing the original post and will continue to refer to the coupled carriages= KC2, the altered single bed one= KC1 KC is the abbreviation commonly used in publications for Knit Carriage. The change knob, which affects end needle selection,  is marked on the KC as for I (end needle selection, indicated by black arrow) and II (cancel end needle selection). Initials KR in publications are often used to refer to ribber carriage in setting discussions. My beginning swatches were knit using ayab software’s ribber setting, which matches the KRC (2 color double jacquard separation) function in the unaltered 910. With my first try I made no effort to consider which color gets chosen first in the color separation (ayab = black, 910 = white). There is a limit as to how far the single carriage from the right (KC1) can travel on the needle bed to the left, because the combined carriages on the left (KC2) are held in place by the pin.

It would be possible if needed to separate KC2 and push further out on the extension rail, but perhaps not practical, so there are some constraints on the fabric width able to be produced.

My first swatch has some manually created pintucks on the knit side (white only knitting extra rows, joined together by all knit rows with pink). The reverse, purl side, is knit by the ribber set to N/N, all in one color. The stitches held on the ribber while the white only knits on the top bed are visibly elongated (left swatch bottom). There is some color confusion on the knit side on the first couple of rows of DBJ, solved in the second swatch. My repeat for the planned width using Ayab: 

Knitting on 910 a single repeat may be programmed, start knitting with color intended for white squares, which will also serve as the solid backing color. For more similarities and difference between the original and the altered 910 see ayab diary post.

To knit using Ayab: begin the knitting with the color intended to be used for areas marked in black squares, which will also serve as the solid backing color. Preselect first row from left to right with ribber set to knit (N/N), it will remain set that way for the remainder of the process. When on right, set coupled carriages (KC2) to slip <– –>, knit one row to left, both carriages stay on left. Knit the next 2 rows for DBJ using KC1 with altered sinker plate operating from right, using color intended for areas marked with white squares. The main bed only will knit. Set change knob to end needle select (KC I) to insure first and last needles in use knit. Return the KC1 to the right, on the extension rail, and knit next  two rows with KC2 operating from left.  Repeat, changing carriages and consequently colors every 2 rows. 

Blisters or pintucks are created when one bed knits more rows than the other, whether as simple knitting or in pattern. Periodically the knitting is sealed by at least one row knitting across all stitches on both beds. In this version, sealing rows must occur in pairs to allow for color change. The first chart shows a tentative repeat, planning for black squares to create the blister shapes, drawn in 2 row blocks to allow for color changes every X even number of rowsThe image color inverted, so white areas will create the blisters in slip stitch (col 2) while black squares will knit (col 1)Most published patterns for these fabrics will also include an all knit rows to seal the shapes knit on the main bed only

By using 2 carriages to select needles, one (KC1) may be set to slip <— —>  in order to knit X number of rows on the top bed only, while the pairs of carriages (KC2) are set to normal knit on both beds, its cam button set to select needles, KCI. Selection will continue, but no patterning occurs as a result. A proof of concept swatch knit on only 24 stitches, the pink knits for 4 rows, the white for 2; the pink yarn is a cotton, the white an acrylic/wool blend:

An expanded pattern repeat, planned for a larger test swatch. Here there are 2 black squares added at each end of the repeat to insure that those stitches on the top bed are knit on all slip stitch rows. The new color is a wool, this time knit for 6 rows in slip stitch prior to sealing with 2 passes of the combined carriages with the contrasting color. 

Single bed slip stitch rows appear on the knit side in color 2, the reverse, purl side is in a single color (1), and formed by the all knit rows. Its stitches are in turn elongated, since they are held and not knit while the opposite bed knits for multiple rows. In the sample, the first and last stitch on each side were on the ribber, creating a single white slip stitch edging. One can adjust such details to suit. The first preselection row was made after cast on with both carriages (KC 2)set to knit, moving from left to right with color 1, where they stay. KC 1 with altered sinker plate was threaded with color 2, and begins from and returns to left hand side.

A detail shot of the edge: note the white, single, elongated stitch uppermost, and the pairs of contrast color ones in the “border” Designs with deliberate placement of white blocks representing each blister can be created. It is a good idea to test tolerance for each of the yarns involved as a hand tech or repeat such above before planning  significantly longer repeats. All black rows are required at intervals if the fabric is to be knit changing ribber settings for all knit rows. The same rows could be left blank if using carriages in the above manner, and lack of needle selection would be an indicator for switching to the double carriages for the 2 sealing rows, while not having to track the count for the slipped ones.

I am always interested in automating stitches to facilitate as many details as possible in creating fabrics that imitate hand techniques, without relying on row counts and a lot (in this instance) of “hooking” stitches up manually . The swatches below were part of a series of posts on  ruching as a hand technique 

The hand tech chart mirrored, as the springboard for my automated fabricBoth led to my exploring the possibility of  a cousin, working double bed, and using the 2 carriages. The process began with a proof of concept swatch. Two colors were used to highlight what the stitches knit with each of the 2 carriages are doing. Both KC1 and 2 were set to knit in both directions. I began with KC2 knitting the needle set up for the fabric in a dark color, on a small number of stitches 

KC2 operated from left, KC1 from right. With KC2 returned to left, KC1 knit 8 rows. It is best to work out the limit for how many rows will knit on the top bed without stitch problems prior to any automation of functions.  *Two rows were knit with KC2 in the dark color, 8 rows with KC1, ribber racked to proper position**,  * to** were repeated. The elongation of the stitches on the purl side results from the fact the ribber knits far fewer rows than the main bed, and in addition, the stitches on the row knit on its second pass in the pattern are pulled on across the bed at distances matching the racking positions. The plan is to automate the texture, knit it in one color, and find a way to track correct racking positions: cast on may be in any preferred method. With the pitch set to P it is easier to transfer stitches between beds to desired configuration. Every needle is in work on the top bed, for a multiple of 10+6 ribber needles with stitches that will be moved with racking 

placement of stitches on respective beds
change pitch after transfers, ribber moves slightly to right final configuration prior to patterning and racking sequence begins

Starting racking position is 5. Racking handle markings for Brother begin with 0 on left, 5 at center, 10 on right. The ribber is set to half pitch, since part of the needle bed will be knitting an every needle rib. An often overlooked clue as to what is happening or is about to, is found in the arrows just below the racking position indicator. The red arrow indicates the direction in which the bed was racked on the last move. Since racking for my experiment will only be to 3 different positions, I began by choosing to use 5 pixels center, left, center, right for the full repeat sequence, but later amended the repeat to numbers of pixels equal to specific racking indicator number. The needles will be selected prior to the next row knit, a reminder of racking selection. Sequence will actually be 5, *0, 5, 10, 5,** 0, 5, etc. The racking indicator 

My first Ayab repeat was planned for use with 2 carriages: KC1 (single carriage) is set to knit but to not select end needles (KCII), and will be producing the multiple rows gathered to create the blisters/ hems. KC2 (coupled carriages) are also set to select needles, both KC (knit carriage, cam button also on KCII) and KR (ribber carriage) are set for normal knit. They will create the sealed stitches joining up the blisters/ hems. The same color yarn is threaded in both. Blank squares will knit because a carriage set to knit overrides needle selection or lack of it in stitches on needles in work position. My repeat is 46 stitches wide. Because the knitting is started with the ribber already in racking position 5, the first move in the pattern is turning the handle to the right, toward 0. The concept illustrated

set up and ready to go, racking position 5 

4/19/18 As is true in any knitting, things can go quirky. I began to have a single needle on the main bed not knitting on rows knit with the combined carriages, then ran into dropped stitches in racked groups. The problem was initially not with the software, but appeared to be a ribber issue, which after checking balancing was resolved.

4/22/18 And today’s problem is the software, with persistent, intermittent  selection errors. I did achieve a sample by manually pushing wrongly selected needles out to D by hand on problem rows, which tended to be 5 and 7 in all black areas. Some reminders and observations: ayab auto mirrors all images. If this repeat is entered (I added a single square as a marker for racking position 0), the software will actually be knitting this, the “image as it would appear on the knit side of the fabric”. What to program? anticipating the above getting mirrored by the software I entered this resulting in this

That said, remember that turning the racking handle to the left is toward increasing numbers on the indicator, to the right is toward decreasing numbers. For me that is counterintuitive. Mirroring the image again, and working with the repeat below can help with tracking racking movement even more. With the single dot on right, turn handle toward it, to the right, and the movement will be towards 0. With movement of marking row to left, turn racking handle to left, toward 5, and so on. 

Next on the drawing board: a fabric using the same technique, but that I might like more. This image was portion of a greyscale pin of a pattern book from a Russian pinI tested a concept for recreating it as a hand technique, trying to sort out how many rows I could knit before racking and the racking sequence. The best result was with a single sealing row, which in turn required changing the ribber slip setting for one row only,

so it’s back to the drawing board. I think any automation is best done using the ribber to do the all knit rows, the main bed to needle select racking positions. Results will be added to post on combining KC patterning with racking

The present set up with 2 carriages may be used for solid color backed quilting . Using the altered KC1 operating from the right with no yarn in feeder should work to drop stitches in drop stitch lace where the repeat is altered to allow for the knit carriage with no yarn to do the stitch ditching while selecting needles as well. A related color separation and swatch may be found  in the last segment of the post: revisiting-drop-release-stitch-lace/

 

Double jacquard using punchcard machines

Each row of double jacquard consists of  at least 2 rows of slip stitch patterning, one with ground yarn, the other with contrast. The rows knit per each design row varies with the number of colors used in the design. Punchcard knitters are not excluded from producing such fabrics, but the color separation is done by hand or using software, and then the cards are punched. Size of repeat is less important in creating interesting knits than choice of yarns, colors, and technique choices. In early art to wear days, pre electronic home knitting machines, large, non repetitive images were created by breaking down the large images into several vertical panels the width of the punchcard repeat plus seaming allowance. Upon completion, they were  joined side by side to create the final image. Ribber settings for DBJ apply across models in principle, may need adjustment depending on the age and brand of the machine. If working on a bulky machine, consider  using ladder back method.

The common method suggested in instruction manuals for Japanese knitting machines can be viewed in this punch card, laid over a colored template. The limit in repeat width is the fixed 24 stitch. To fit the design on a single 60 row factory punchcard, the maximum is 30 rows in motif height, because one row of pattern requires 2 rows of punching in the card. The step by step separation follows.

Helpful tools: on one blank card color each section of the card, representing color row sequences. This may be used later to check color separation. Box the edge numbers in pairs, beginning with numbers 56, 57, skip two rows to numbers 60, 1, and so on. This separation splits the first and second row of color 1 between the first and last row on the punchcard.

On a second blank card, prepare a master.  First row is left blank, then 2 rows are punched out, followed by 2 rows left blank, repeat, ending with a blank row. Again working upward, number each row you have punched out on the left hand side starting with number 54, then 55-56, 57-58 etc, ending with a single row, 23. This will result in number markings matching both sides at the bottom of the card, below the #1 factory mark. My own master began on the left with the # 53. I also added corresponding design row numbers for each row on the far left. (1 and 2, 3 and 4, and so on). Written notes on right: an even number of rows need to be knit in each color, so in this method pattern must be an even number of rows in  height, boxed numbers represent rows knit in ground color.

Take a blank card and put the master card on top, fastening the 2 cards together with snaps.You can now mark holes to be punched. Copy the first 2 rows of color 2 on rows marked 54 and 55 (or 53 and 54 in my case), repeat in pairs for the required height. I like to mark the card to be punched with colored pencils that differ sharply for each color. They have the benefit of being erasable, and can help with keeping each row distinct when punching.

When the completed repeat is marked, unfasten the snaps and move the card down by one row.  You will now see that the marks you have made through the top row of each set on the master card. Mark through each lower row any blank squares in the row above.

Again, after completing the repeat unfasten the snaps and slide the master up by 2 rows.The card will now be back to its original position, and up by one row. Now you will see the marks you have made on the blank card showing through the bottom of each row of the master card. Mark through each upper row on any square opposite the ones marked in the row below. 

After the repeat is completed, make certain to punch across 2 final rows for the card to create the overlaps for a continuous pattern, as with any other stitch type. Punch out all marks, and you are ready to knit. To check your design visually lay the finished card over the colored master, correct any errors if noted. Your card is now ready to knit DBJ.

First preselection row is right to left with color 1, it will knit from right to left, moving toward the color changer  where colors are then changed every 2 rows. This color separation will not work for fabrics that require the same needles knitting for 2 rows.

A second master that may be used with the same approach, for a different type of color separation: 

This separation works with any number of rows repeats. The design will be elongated because each design row knits twice in each color, with 4 rows completing it. Fabric will be thicker as well, so use thinner yarns when working it. Draw shapes in colors that are chosen for clear contrast, not because they are to be used in the finished piece. Here I am back to those triangles used in earlier posts. The choice of which color you begin with, whether in the separation or in the knit is ultimately up to you.

With the masked card, the first row is marked on the very bottom of your new design, I began with the red, which would produce the equivalent of this

Remove the mask. Beginning with the second row from the bottom, mark in contrast any square not colored in the row below Punch all colored squares and you are ready to knit.  I prefer to not rely on built in elongation if I am making a garment or a long piece of knit. If errors are made or correction of dropped stitches, loops, wrong color selection, etc. is required, unraveling rows is complicated enough without having to also sort out exactly where you need to be in relationship to where the card did or did not advance. Black squares represent punched holes, a segment one separated by the red line in repeat width could be used on a mylar or for electronic download 

Another master for the elongated design, advancing every row, numbers represent rows being filled in, beginning with odd in this orientation, and even with the card rotated for marking even # rows in color 2

This is the same repeat, color separated and elongated X 2; proceed as with the directions above, but in this instance each row in each color is marked twice. The expanded repeat: 

I have used these images to illustrate color separations in far older posts.

The reason the resulting separation here looks so different from the one above is simply that in this latest series of charts the color selections have essentially been inverted. The inversion creates a mirror mirrored back to the original orientation with the inverted colors in place, and the color reverse is now recognizable 

As a matter of course it is helpful to be consistent in choice of starting color when separating motifs. Any single repeats isolated from above are usable in electronic machines, reduced to black and white squares. Electronics vary in the built separations in terms of choosing black or white squares for the first row knit, whether you download an original image or work with built in ones. With preselection of needles in Brother or pushers in Passap, with an easy to count color repeat and some air knitting,  planning starting color of choice and needle placement can be sorted out for more confidence when actual knitting starts.

If you would prefer to work on graph paper that matches the size of your punchcard, there are a downloadable PDF and word doc with some guidelines in my previous posts more-low-tech/ and creating knit graph paper. The posts were in 2011 and 2014, with illustrations drafted in earlier versions of OS and apps. Working in Pages I was now able print an image just about to perfect scale to part of a blank factory card. Here is part of the first repeat in this post traced through the  punchcard holes onto it: 

I then exported 2 documents, one to Word, the other to PDF. The first printed  image and the PDF one (opened in Preview) printed to identical scale using my Epson Printer. Here are the new docs for you to try, they may need tweaking. My measurements, adjusted in Pages were 11 cm by 18.2, for 30 rows in card height: PDF  no numbers card, Word doc exported from Pages no numbers card . I have found squares of the  blank card BMP provided may be filled in in either GIMP or Paint, using the paint bucket tool, but printed size is not in scale to the printout of the original in the pdf.

If scale does not matter and you prefer convenience, this is a numbered “full” punchcard template as PDF scaled to fit on a single page  punchcard numbered , and as an editable Excel document exported from Mac Numbers: punchcard templates_ excel

Quilting using Ayab software


My last post reviewing the quilting on the machine topic so far. Ayab does not allow for the first pre selection row to be made from right to left. In any fabric where preselection needs to occur from that direction, with pattern instructions written with that requirement, in order to match the fabric the solution lies in shifting the last row of the repeat down to the first. If you are working on an odd number of needles and set up matters, pay attention as to whether the program places the extra needle on the right or the left of 0 before you commit to placement on your needle bed, the software is not consistent in this. Here the odd # is placed on Left, in a later swatch on the right. From Adrienne Hunter the tip “I think you are expecting that the odd number will always be on the left. But that’s not it, the rule is that the larger number will be on the left, which may be even or odd.

Ayab settings: 
I began with this partial repeat from an older post

To avoid any confusion with which KC (Knit Carriage) slip buttons to push, simply push in both. The selected needles that should knit in slip stitch will knit, and the ones that should slip (not selected) will slip. Knitting starts COL, prep the interface, travel to right. With COR proceed to left. Machine can be set to knit those first 2 rows, or to slip both beds if you do not wish to have the extra 2 knit rows. Now with COL set main bed to slip <–  –>, ribber to slip <–

My first repeat for a “square” pocket was wrong. The total number of rows in height needs to be an even one. It takes 2 passes of the carriages to complete one circular row. The first repeat below is 17 rows high; so I got as far as one series of pockets followed by mis patterning that was the fault of the design, not the program. The software gives one the opportunity to easily check for stitch and row counts. Though I loaded images 60 stitches in width, my samples are knit 40 stitches widethe amended repeat, now 16 rows in height 

I had a problem when I first paused to stuff pockets with the software advancing a row even though I was outside the left mark, but no issues after I restarted the process and continued. Because the pockets are knitting stitches separately on each bed except for where shapes are joined, the resulting knit approaches stocking stitch qualities and tension settings. It lacks the stretch of every needle rib, where twice as many needles are in work. The joins on the knit side (L) nearly disappear unless fabric is stretched, while joins on the purl side (R) are more visible. 

A “diamond” 12 stitch repeat as it would appear across the bottom of a punch card with the option for first preselection from either side, followed by appropriate cam settingsThe repeat adjusted for preselection from left, illustrating row shift on right
The repeat adjusted for knitting across an Ayab 60 stitch swatchThe bottom of swatch, with absent pockets, shows what happens if wrong slip/knit combinations are in use. Knit side is shown on left, purl side on right, with a bit of cotton ball “stuffing” poking through  
While trying to work with the circular and other settings I found an easier way to achieve one color quilting, still working with that “diamond” from my early post 

I use GIMP to create most of my images for download to either the Passap or now also the 910. In order for the elongation not to be muddy with an image outline in multiple colors, or to cleanly tile it, the image will need to be converted. To draw or paint, begin in RBG mode, then change image to BW palette for scaling or tiling 
make certain the number you wish to remain constant is highlighted
click on “chain” to break aspect ratio
change the second value to desired one click on scale, here is the single repeat, without the necessary last row shiftto tile the image across the width of your swatch make certain the value you want to remain constant is highlighted 
“break the chain”change width to stitch count of your swatch

the tiled image will appear in a different part of your screen, it will be the repeat usable for the first preselect row from right to left. More on using GIMP.

For use with ayab with a repeat that is already tiled but needs “correction”, using snap to grid, dot to dot, copy and paste all but last row onto a new image at the top of a new canvas with the same pixel width and height. Then copy and paste the last row from the above tiling to the first, blank row of the new image. You may also simply work on the original image if you are comfortable with moving the larger cropped image around, pasting it in place at the top, and then editing the first row by hand.  Finish with “export as” in your preferred format for download The smaller diamond would also be workable, but resulting shapes would be very small. The initial, unaltered tiling:for use with Ayab:
Ayab setting is for “single machine type”. The carriage settings: opposite part buttons, right on KC, left on ribber, are set after the first 2 preselection passes, with COL

the resulting elongated diamond fabric, knit and purl sides respectively

Thickening the outlines of the “diamond” varies the joined outlines; solid geometric  shapes may also be created and used as seen in other posts. I like to work with same or similar shapes to understand what the different settings do to their knit structure and scale

Working in more than one color: using the color separated repeat double height. The first chart below illustrates it as it would appear on the bottom of a punchcard. Here first preselection row would need to happen moving from right to left, toward the color changer, with subsequent color changes every 2 rows  
adjusted repeat/ top row shift to bottom for use with Ayab’s preselection from left This fabric requires changing ribber settings manually every 2 rows, thus creating a solid color back. Set the ribber to slip /levers up when most needles are selected on the top bed, set ribber to knit / levers down  in both directions when a few needles are selected on the top bed. The latter selection forms the “stitching” lines on “quilt”. The first color to knit after preselection toward the color changer knits the black squares on rows 2 and 3 in the chart above, so it will create the dominant color in front of the fabric, the second color change will knit the background / white squares on rows 4 and 5 above, and seal the edges of the diamond / black squares 
Reminders: no matter what stitch type, if you forget to select proper cam buttons after N/N settings you will only get plain knitting (stripes at bottom of my swatch). If you are working on a Mac make certain to set your energy saving preferences to insure it stays “awake” for the duration of your knitting time. I happened to knit my samples with cam button set to KC II. KC I is the better setting, giving a slightly different seal along the edge away from the color changer. 

What of using the ayab circular setting and letting the software do some of the “work” for you? The setting was developed for tubular fair isle, so the main bed  with slip stitch <–  –>  knits alternating colors. When the one color knits on the main bed, it skips and forms floats in front of needles not selected for that color. The process is repeated with each color change. There will be a pair of  floats on the inside of the knit for each completed design row. For some how-tos to achieve color separations involved, and more info on tubular knits including Passap techniques please see previous post

The goal is to had been to use the ayab circular setting to produce quilted fabrics, joined at intervals rather than as an open tube with a different pattern on each “side”.  When attempting to utilize anything “off label” for a use other than intended, lots of trial and error can be involved. Ultimately the choice needs to be made as to whether the final technique is worth using simply because you can. I habitually double check my settings and fabrics at least once, a day or more after I knit my samples and post. The work in progress posts actually show some of the editing as it happens, with corrections and mistakes included. The heading goes away when I think I am done with the topic. A day after my pink and white adventure I tried to reproduce the fabric with absolutely no success. This was as close as I got, with different carriage cam settings, the knit side is shown. 

After quite some time and a collection of expletives in 2 languages it appears the solution to my inability to produce the fabric is because the ayab setting I used for knitting it was not the circular one. After a software patterning error and a program restart, I apparently selected ribber rather than circular machine type and proceeded happily to success. To produce the fabric in my re do: the ribber “machine type” setting was chosen 

the green yarn is thinner than the pink, so the bleed through of the white on the reverse side is greater. The remaining information applies. My first samples using a single stitch outline, length X 2 for the “diamond” were a disaster in terms of stitches falling off, the fabric being a squishy, shortened mess.

Back to the drawing board: I thickened up the outline of the shapes, grading up and down in 2 rows in height sequences, needed for getting to and from the color changerI chose to continue to test on a narrower repeat. An added consideration: in knitting fair isle, the first and last needle on each side is normally selected whether by using change knob on KC I in 910, or adjusting knit under carriage in punchcard machines. One can program black squares on either side of the full pattern repeat for the width of the fabric to insure that any number of edge stitches knit every row on each side. Working on a smaller repeat, now 47 X 24note: the odd # and even number needle positions for this new repeat are in reverse order from the one at the top of this post. Here the odd # is placed to the right of 0, not the left
If for any reason you choose to work in color reverse, the black border on each side will be lost.The amended repeat to keep that knit border (black squares/ pixels filled in; this was my working repeat It takes a few tries to sort out what may work. These were my first effort switching ribber settings around until I reached  creating pockets.The color choice needs to be made re solid color for backing and sealed areas of the fabric; for me it was the pink. This is where things get a little fiddly. The fabric settings once the first design row is preselected: KC is set to slip in both directions throughout (remember to change main bed to slip if preselection row have been with KC set to knit). I began with pink for my “sealing” stitches/ solid backing color.

After return to left, change color (white),  no stitches are knit on the ribber, only on main bed

here the floats become increasingly apparent the ribber  now dropped a notch on the right side 
stuffing pockets with cotton balls the ribber is returned to up position, knitting continues 

A: setting operator error creating solid color row. B: same, ribber not set to slip in both directions, resulting in white joining all selected needle. C: stuffed pockets, tending to make fabric wider and shorter   A, B: extra sealing rows (2 in white). C: stuffed pockets and a bit of peek through cotton. D: points to bleed through backing color of white floats on the inside of the pocketsA helpful tune: pink down, white up in reference to right ribber slip lever.

The question now follows: which color separation does Ayab perform automatically for DBJ?

 

Revisiting machine knit “quilting”

This will are another work in progress post for a while as I gather materials, and prior to commenting on how to create these fabrics using the Ayab interface. In 2013 I shared my first post on the topic, covering single bed quilting as a hand technique, with the aid of a punchcard to pre select needles only, and with an intro to a simple ribber repeat in a single color. It was followed by a post explaining the color separation for 2 color quilted fabrics.

one color experiments using monofilament 

In my swatches below, the red stars mark the spots where one fabric surface separates from the other. All use 2 color patterning, with a single color only appearing on the reverse side. In Brother machines to achieve this result, the ribber settings are changed manually every 2 rows. The ribber is set to knit when carrying the backing color, which is also creating the “stitching/ joining” sections, while it is set to slip when the color creating the pockets is worked. The settings on the illustration on the left create the foreground color pockets, the ribber slips for 2 rows. The settings on the right will knit every row on the ribber. Two rows of each color are knitted alternately, the same as in DBJ. Since there are as many “blister” rows as there are rib rows, the blister/ pocket design will lie flat against the backing. If the goal is a lined Jacquard, the yarn tension must be evenly balanced to produce a fabric which lies flat. The texturing of the quilted surface is produced with an uneven tension, knitting more loosely on the main bed.  The looser surface may be left as is, or wadding may be inserted between the beds as knitting progresses, while dropping the ribber part way. Commercial versions of these fabrics are sometimes referred to with the terms eight lock or interlock, and double jersey. The punchcard instructions for the first swatch, from Brother Ribber Techniques Book 

reverse of fabric (black) folded over on bottom

Passap Technique 181

here the large areas are obviously “stuffed”

Pockets  may result as part of  any larger, DBJ design, when monofilament or thinner threads may be used for the second color

Possible problem areas: stitches may be dropped along areas where fabric is joined (A), sealing side edges (C) will keep them from separating (B). The end needle on each bed must knit the opposite selection as its neighbors in order to close the selvedges. The last needle at the side opposite the color changer may require pushing needles to E manually if not selected by the KM at regular intervals. 

Blister fabrics and pintucks are cousins. Quilted fabrics are sometimes referred to as “single blister”. Both rely on one group of stitches knitting more rows than another, can occur both in single color, or multiple colors. The ribber slips while the main bed knits X number of rows in pattern, and pleats/ pockets are created, eventually sealed by knit stitches on both beds. The number of rows for which this action may be taken in Brother machines is far more limited than in Passap, where the strippers help keep fabric in place. Single color pintucks/ blisters began to be addressed in my post, which reviewed Brother ribber techniques suggestions. A multiple row blister sample executed on Passap, in turn programmed from and ancient DUO 80 magazine, eliminating hand selection on back bed, and programming it in terms of black and white squares on the front bed.

its reverse side

My E 6000 manual is annotated extensively, and my scribbles make a good argument for keeping better notes. I immersed myself in learning the machine when first purchased. The technique for solid color backing, tubular FI illustrated in the manual, is a workaround to create “quilting” “automatically”. A bit of translation and a different set up from my working notes is offered after the scanned image. The circular setting in Ayab software performs the same automatic color separation. 

With this arrangement, pouches will be formed on the white squares of the card. If you think in terms of the colors of the squares, then it is not important which color is determined as the background color by the console. The set up may be different in your copy of the manual. Knitting four consecutive rows with either color reverses the position of the colors in the pattern. Each 4 passes of the locks complete one design row. Reversing the BX <— pusher selection (manually, on right, prior to color change), will reverse the areas quilted. The first pushers on both left and right are aligned in the opposite position to rest. Floats are created between the layers by the color not knitting on the back bed, and the altered pusher position will keep them from jumping off. Depending on the size of the pockets you may want 2 pushers in that position rather than one. Always swatch before you commit to a large piece of knit. The identical design methods as those offered for Japanese machines and the associated fabrics may be reproduced by entering the separations as a pattern and then in turn entering technique 129. The PDF suggests a method for using Japanese designs as drawn on punchcard knitting machine in an E6000. My scribbles from my Passap manual. The console and manual recommendations are only guidelines. Any and all technique lock settings may be altered to suit planned fabric, and if the machine offers beeps and reminders for the factory program, simply disregard them.

Double bed work requires at least 80 stitches by 100 rows for gauge testing for finished garments. Any machine: for blankets or warm jackets, the pockets may be filled with padding every X # of rows, the front bed may be dropped to make this easier. Mono filament and /or fine wire may produce structures which have objects “dropped” into pockets ie marbles, sequins, sponges that will expand into the space when wet with fluid, etc.

While working on a later post on knitting this fabric using Ayab software in a hacked 910, I found using  a simple single pixel height per row diamond shape outline, elongating it X 2, and working in the circular setting produced the single color quilted fabric with no other fuss ie. a color separation. Below is the working repeat for use with first preselection row from right to left, knit with right slip button on main bed, left slip button on ribber throughout. The same settings and approach should work in punchcard Brother machines. 

Ladder back double jacquard: backing variations

Periodically questions come up with regards on how to manage float control other than using familiar DBJ settings, or the best way to proceed to achieve it when one prefers to work in thicker yarns.  In this technique all main bed needles are in use for patterning and in working position, the ribber needles can be arranged in nearly any configuration in groups with 1 needle in work, and one or more needles out of work. The main bed tension is close to what would normally be used for single bed fair isle, while the ribber is set at least one or two whole tension numbers tighter, thus reducing bleed through or vertical separation lines on the “outside” of the knit. The fabric uses less yarn than every needle rib DBJ, is lighter in weight, has more stretch, but will not lie as flat. In Brother, if needles are arranged in groups of 2 (pairs of lines and spaces on the needle tape with even spacing between them (i.e. 2 X2, 4X4, 2X4, etc) then lili buttons can be used. The latter method has less chance of the backing showing as a vertical line/ separation on the pattern surface. Sometimes the ribber needle arrangement may result in a secondary, interesting pattern on the purl side. It is still a good idea to have floats that are limited in width, generally less than 5 stitches`. For the purposes of illustration, I knit 2 row stripes on the main bed, while altering settings on the ribber.
This was my initial set up. The ribber needle tape is marked in what I think of as dashes and blanks, in continuous pairs. When using single ribber needles for the ladderback, the number of out of work needles may be even or odd between the ones in work

As each row is knit the ribber will pick up yarn, or not, depending on carriage settings, creating a knit stitch vertical chain on the purl side of the knit 
If empty needles are simply brought into work above plain knit rows, eyelets will be created. One way to reduce their size would be to pick up loops between stitches on the main/ opposite bed, and use them to “cast on” your ribber needles. With ribber carriage set to knit in both directions, each color will knit with each pass of the carriages (2).
With it set to knit in one direction, slip in the other, each color will knit on the ribber for a single pass, slipped in the opposite direction, and the slipped stitch becomes elongated (3).Having a needle in work on the ribber close to the edge of the knit may help reduce the roll along that edge (4). A slight separation may appear on the knit side in the location of the vertical columns created by the ribber stitches, it is less apparent when ribber knits on every other rowIt is possible to only have one of the 2 colors knitting on the purl side. In my case it was white knits, blue slips. Here the ribber carriage settings need to be changed with each color change, so for white I used

for the blue

Setting up for using lili buttons: needles need to be in pairs, each with a matching “dash and a blank”, even number of out of work needles in between them. My previous set up required a bit of moving stitches around
 ribber is set to slip both ways, lili buttons engagedWith the above settings, the needle on the right of each pair will catch the yarn on the pass to the right, the needle on the left of each pair will pick up the yarn on the way back to the color changer. Stitches are elongated because they are slipping alternately for one row, and are slightly offset from each other with a bit of a “jog”  because they are not knitting on the same pass. This is noticeable in lili backed full DBJ as well. The color change from blue to pink is simply because I ran out of the blue yarn. My ribber stitches should have been tighter throughout, but even in this tension situation, the knit side has the least noticeable vertical separation along vertical column edges in the series of testsThe technique may be used on any machine. This sample was knit on a Passap, using one of the patterns built into the consoleSimilar backing may be produced on the Brother machine, but now a hand technique is involved. The ribber remains set to slip <– –> throughout, no lili buttons. The spacing may be chosen on the basis of the interaction with the main bed motif, or in a different configuration for each color, making hand technique easier to track. Needles are brought to E position on the ribber for each row to be knit in that color. Here the differing colors are easily identified

the ribber settings

There are 2 options: one is for bringing appropriate needles to E position for each color only once. I chose to do so immediately after each color change, with carriages on the left (below dots). The other is to to bring them to E for the second pass of the carriages on their way back to the color changer as well (above dots). There is elongation in stitches in both options, less so when each color knits on the ribber for 2 consecutive rows, where one short and one longer stitch for each color may be observed. The first option also caused a bit of puckering on the knit side, which disappeared with pressing.

the reverse side 

Similar ideas, playing with configuration of color blocks on either or both beds, can result in appliqué, embossed jacquard including pleats, and a whole range of other double bed knit fabric variations. A quick sample with transfers between beds

 

 

Drop stitch lace using Ayab software

Some notes on how tubular software color separations such as the one automated in the ayab circular setting may be found in previous post

In an effort to respond to a request I have had via my blog, I am sharing information on this topic as I have time to explore it. My first attempt when up and running with the Ayab software, was to to reproduce an earlier sample I had created as a color separation originally intended for a hand knit shadow knit experiment.

a chart from that blog posttry_drop_stitchthe resulting hand knit, on purl side
IMG_0823the color separated sample knit pre ayab the sample knit using the Ayab circular setting

Patterns predawn for shadow knitting, appear to be one published source for interesting 2 color drop stitch variations. What about geometric shapes or developing your own designs? Designs created using this technique lengthen considerably when off the machine. Both color sets of stitches become elongated as they are dropped, and that should be a consideration in planning your design. If your goal is a circle, the actual shape programmed may have to be closer to an egg laid horizontally rather than that of a “true” circle. The fabric also widens considerably when blocked and off the machine, making cast on and bind off methods considerations another necessity. Design repeats may be drawn in Paintbrush or GIMP (both freeware), or Photoshop. I have been a longtime GIMP user, and prefer to use it in tiling repeats as opposed to the copy and paste features in Paintbrush to accommodate the Ayab requirement of programming the repeats horizontally in the width of your piece.

In my previous how to posts on designing your own 2 color drop stitch lace, part of the color separation required elongating the design X 2. Starting side in Ayab for needle selection always needs to be from left to right, and elongation of the motif is not required when using the Ayab circular option.

This was my first working repeat, A = repeat charted out. B = the working bitmap or png, etc. (which would be the only requirement for the mylar). C = the image tiled for the chosen number of stitches (again, Ayab requires the repeat be programmed for the width of your knit piece). D = the image elongated, not usable for this fabric, it results on too much elongation. If you would like a knit border on either side, that can be achieved by having extra stitch(es) in work on the ribber

The results up to the point in which I had a yarn caught in brushes and stitches dropping on the left of the needle bed:

Drop stitch lace has been referred to over the years in other terms as well, such as release stitch, drive lace, and summer fair isle in Passapese. Passap knitters will recognize the results from this first method are akin to those produced using Technique 185.

Getting started: stitches intended to be dropped may be created on either bed. If the ribber is used to create loops, then the technique is a manual one. Using the main bed in Japanese machines to program dropped stitches increases accuracy and ease.

If you are swatching and testing, a permanent cast on is not necessary. The broken toe cast on is one of the two quickest on the Japanese machines, usable on on either bed. It is fondly called that, because if ribber cast on comb and weights are in the wrong place so that the wrong loops are dropped, everything falls to the floor, and likely on your toes. There is an online video by Diana Sullivan that shows its use for a tighter cast on row in 1X1 rib, but the use here is for a different purpose.

In producing this fabric you are technically knitting an “every needle rib”. Cast on a fairly tight zig zag row. The ribber comb wire needs to be placed so that it holds down the stitches on the bed on which you need to keep them. The principle and results are akin to  the first row knit when you use a single bed cast on comb, and the second pass, with the first knit row anchors open loops before your continue to knit. Any loops not secured by the comb will result in dropped stitches. Any fabric, any time, when 2 stitches are empty side by side, stitches are not formed and the yarn is dropped off them creating a float or ladder.  The red line indicates the ribber wire on top of the ribber loops in the zig zag row, placed so released knitting will be left on the ribber. Black lines your zig zag yarn loops, blue dots the teeth of your ribber cast on comb. You can check placement by dropping just a few loops on the main bed before hanging your weights on the comb. 

zig zag row showing placement of cast on comb teeth, on each side of main bed needles
with wire in place, anchoring ribber stitches testing out dropping a few stitches all stitches now on ribber in preparation for dropping stitches created on main bed 

It is possible to also use a wired cast on comb for an open stitch cast on on the top bed only. Remove wire from comb. Bring the comb up and between needles to be used, and  re-insert wire. Needles and latches will need to travel easily under the wire when the first knit row takes place. 

The knit carriage will not clear the comb properly because of the location of its brushes, etc. For the “cast on” row, exchange the sinker plate on your knit carriage for the one normally used with the ribber. The first photo below shows the approximate location for the comb during the first row knit. Needles are centered between the teeth, the teeth themselves line up with gate pegs. The comb needs to be manually held in place, since there is no opposing bed in use to help balance it. Working with the ribber up would ease the process in wider pieces of knit. The ribber sinker plate has no brushes or wheels to anchor knitting on the knitting bed. Any rows knit single bed using it, will need to have needles brought out to hold position prior to knitting each row for all stitches to be formed properly

the comb in positiona pass is made slowly with the ribber sinker plate in place the comb is droppedbring all needles out to hold position knit one more row, returning to starting positionchange sinker plate on knit carriage if needed, proceed with knitting

To use the same method with ribber in place: hold the appropriate ribber comb with the bump(s) up facing you, so that the teeth line up with gate pegs as shown above, and so the needles can come through the gaps. Leave the wire in, hold the bump(s) against the ribber, and tilt the comb against knit bed. Hold the comb high enough to take the carriages across to opposite side. Move carriages to other side, drop the comb and weigh it. If continuing on the top bed only drop the ribber, switch sinker plates, and continue to knit.

“bumps”: Brother comb 

For other purposes and an edge similar to a “weaving cast on” executed on Japanese machines use EON for the “cast on row”, then bring into work and add the rest of the needles prior to knitting the second row.

Use a cast on comb appropriate for your knitting machine’s gauge ie 4.5mm, 5mm, etc., brand is not relevant, only tooth spacing is. It is possible to cut ribber cast on combs into different widths for use when knitting is planned on fewer stitches than those accommodated by their available commercial widths.

As for dropping those loops that will form the long stitches, one can do so “manually” with improvised tools. For more “automatic” dropping of stitches using knit carriage in Brother patterning, one may punch a card or draw a mylar with a method akin to color separation. A pass of the KH carriage across the knit is made with no yarn in feeder, “color 2” is actually “no yarn/empty” from left to right,  while establishing the proper needle selection on its return. The ribber would need to be reset to slip, or the ribber carriage separated from the knit one for the 2 passes to and from the color changer. This is the “scariest” option by far, more error prone. It is not applicable when using the circular Ayab setting in creating the fabric. Without a specific “tool”, all stitches can be brought to E and back to B with a ruler, piece of garter bar, ribber cast on comb, or other handy ‘toy’. Dropping stitches is done while carriages are on the left, after the return to the color changer side. It is possible to modify the Studio accessory used to drop stitches

full altered_500

For 2 color drop stitch, the main bed is set to slip in both directions. Because not all needles on the main bed are used for patterning on every row, the KC II setting on the change knob is used, eliminating end needle selection on the 910. The ribber is set to knit every row

Ayab: begin  your design repeat on your first row, choose its circular setting in machine type pull down menu on right
First design row is preselected left to right
Main bed is set to slip <— —> , change knob on KC II (end needle selection is cancelled)
Ribber is set to knit <— —> for the duration
COL: as you go from the left to right, needles are preselected on the top bed, they will knit, picking up loops that you will in turn drop on the subsequent passes of the knit carriage from right to left.

COR, the KC knits on preselected needles as it moves to the left. Clear the color changer, set up your next color. Drop the stitches knit on that last pass

It may be necessary to push those loops down between the beds before you next pass, remember to pull down on your knitting periodically,  visually check needle alignment on the main bed (all needles in B in work area)

*With new color move to right, preselecting the next row of loops
Knit right to left, picking up loops on preselected needles, change colors, drop stitches,** and repeat * to ** steps in 2 row rotations

so I want circles, here is my test pattern more like eggs, the black squares in shape appear as drawn on the purl sideshapes are reversed as drawn on knit side 

It is possible using the circular setting to drop only one of the 2 colors, whether background or shape. I began by dropping the white ground. I used to encourage students to develop a tune/ repeat in their head when regular actions needed to be taken. For me, in terms of yarn color,  it was “white, knit, drop”,  “brown =  erase (push back to B), go back”. 1: white travels to right, needles are pre selected; 2: white travels to left, picking up loops 3: on left, change color, drop stitches. For brown: 1. travel to right, needles are preselected 2: on the right, before traveling back to left push all selected needles back to B. Only the ribber knits on the way back to left, so brown will have knit 2 rows with no dropped stitches. I ran out of brown yarn, started over with the blue and white, planning on having the shape drop the stitches. There is a difference in the fabric width with the change in distribution of stitches. I stopped knitting not due to any mis patterning, but because I encountered another Ayab behavior that may be well known to punchcard knitters. Due to a yarn mast issue I moved the knit carriage back to disentangle the yarn, and lo and behold the pattern advanced a row.  Punchcard machines will advance a row with any movement of the carriage outside the edges of the knit. This was never an issue in the unaltered 910. At that point I stopped knitting. 

Not fond of stripes? prefer one color? the sample below was worked on 40 stitches in width, using the repeat charted for 56 stitches. Here decisions are made at the design phase of your repeat. For single color drop stitch use an image double length, and single setting in the Ayab software. The process is the same: *preselect stitches left to right, knit on selected needles right to left, drop loops just picked up traveling to left**, repeat from * to **. Settings are the same as for the 2 color drop stitch, but the elongation depending on the number of stitches dropped is not as noticeable. The texture in my swatch is diminished after a quick press, the yarn is an acrylic blend. The charted repeat illustrated is wider, but I worked it on only the center 40 stitches. As always in slip stitch, the black squares knit and they represent the stitches that are dropped. If you wish to create the long stitches on the ground (white squares),  reverse use Ayab Action Invert prior to knitting

the chart as viewed and explained at the top of the post

Sources of inspiration from studio publications vary, patterns designed for pile knitting make for suitable one color drop stitch. A partial punchcard repeat

from an electronic collection

and a punchcard pattern book, where markings emulate eyelets, usable only for single color knitting 

Note that in #2 card directly above, there is a solid row at the very start that is a design row (third all punched). In Ayab again, first row preselection is left to right, you will be picking up loops on preselected needles going from right to left and then dropping them. That first design row needs to have punched holes or black squares/pixels in it. The color separation is essentially done for you in the source image. Do not use circular in Ayab, but rather, use “single” setting and follow instructions for creating the fabric as described  above,  with no color changes. The blank punchcard rows match the no selection rows in self drawn color separations,

If double bed work is daunting, for a different stitch, worked single bed, that may cause interesting distortions in all knit, single bed fabrics see block stitch post.


The self drawn design repeats for 2 color drop stitch may be offset as well, resulting in colors being dropped alternately.  The design shape needs to be created in 4 row blocks in order for the yarn to make it back and forth to the color changer with both colors to complete one design row. The second pairs of rows in each 4 row block is  “erased”. In this instance as well, rows marked with black squares will pick up loops on the main bed, which are in turn dropped to create the long stitches. The second design repeat is off set to try to get sections of it to create loops to be dropped as well. The final motif must be a multiple of 8 rows in height if it is to be used as Ayab’s “infinite” repeat in length.

Color changes are indicated in the vertical strip in the center of the design. This was my starting idea

Elongation to 4 rows per block, erasing second pair of rows for each color on right. The repeat on the right may be used if only one color is to be dropped; the 2 blank rows in the design field represent stitches that will knit only on the ribber for 2 rows. No stitches are dropped in color(s) used in sequential rows of blank squares in all “white” areas of chart, including multiple rows above and below the design shape. Color changes every 2 rows continue, creating continuous stripes. shapes staggered, visually checking for placement of alternately dropped stitches 

To accommodate the Ayab preselection for the first row to be knit from left to right, move the last blank row in the design to the first row position. As the carriages travel from left to right and back to the color changer, the stitches will knit 2 rows only on the ribber. Continue knitting in steps as described earlier in post, changing colors every 2 rows. On a larger knit ground such shapes may be arranged to suit. This was my working repeat, but I used a third fewer stitches in the swatch than in chart. Note that the images will be reversed on the knit side, so if preferred, use Action Mirror to flip the image horizontally prior to knitting it

The swatch has been quickly pressed, so texture is flattened out, but I am reminded a bit of shadow knits when viewing its purl side

In an unaltered 910 with the ability to double the width of the programmed repeat, mylar users are not excluded from exploring a similar fabric. The repeat above may be rescaled to half the width,  drawn that way, and then use the twice as wide built in feature. Gimp does an “interesting” thing when scaling this design to half width, note the right side of each repeat is an odd number of squares, the left side an even. The repeat may be used as is or redrawn, adding or eliminating black squares if symmetry in each shape matters.  Paintbrush produces the same image, mirrored.

The explanation: further analysis of the original design reveals the fact that some of the pixel numbers in the design black square blocks are uneven in width. In this instance 3.5 is half of 7, and half pixels cannot be rendered, so the software assigns the split to 4 and 3.  

 

Combining knit carriage needle selection with racking

Work in progress

4/23/18:  inspiration source is from a Russian pin, bottom left #198

The first swatch , produced with manual selection, varying the number of rows between racking to establish yarn tolerance

There are single rows knitting on both beds, so the option of using 2 knit carriages is out of the running. My test swatch had the main bed doing all the knitting, the ribber knitting the joining segments with manual changes in its buttons from slip to knit and back when appropriate. The staring needle arrangement, on “graph paper”, and the subsequent racking positions: the top illustration is for racking position 4, the bottom for racking position 0.A tentative plan of attack: the combined knit and ribber carriages are to be used throughout. The main bed KC is set to knit, but change knob is set to KCII. The blank squares will actually knit thanks to the setting, the selected needles will indicate the direction in which racking is due to take place prior to knitting the next row. 

This is the starting ayab repeat, with single repeat segments highlighted (one alone would be adequate for most other electronics). 

You will be working on the purl side of the knit. In what is an increasingly irksome feature to me, Ayab will automatically mirror horizontally any loaded image, so to get the above, you need to actually be either mirroring the image prior to loading it (my preference), or remember to do so through ayab’s actions after.  Enter this, the ayab screen shows this 

This is what appears on the left side of the Brother ribber. I prefer to rely on other methods to track directions and numbers of positions in racking, but the ribber itself provides some clues. My pitch lever will not move all the way to H, but that is made up for in the ribber adjustments, so it is not a problem. A reminder: turning the racking handle to the left is toward increasing numbers on the indicator, to the right is toward decreasing numbers  The set up for my swatches, and first row knit on racking position 0

First preselection row in Ayab knits above needles on both beds. With carriage on the right, set the ribber to slip <–  –>, and knit up to the next row where needle pre-selection appears. *Change the ribber button on the side to match the direction in which you will be moving the carriage (left if knitting to left, right if knitting to right) to knit from the slip setting, knit to the opposite side (no more needle selection), change ribber lever back to slip again prior to any more knitting.** Repeat * to ** . Position 4:

I began to run into issues with ribber stitches being too tight, this was knit with a tension adjustment, resulting in a less defined texture

Going a different route: another repeat, with each position repeated once, repeat is pre mirrored  
a swatch with the racking happening only in center of needles in work

Starting position can be variable. With more stitches cast on, while keeping the same ribber configuration, racking can happen further to the right or to the left. There need to be enough stitches on the main bed so ribber needles do not travel beyond them when racked. The knit bed uses tension close to that used for stocking stitch. The ribber stitch size may need to be adjusted to allow for the wider move toward either side. A looser ribber tension results is a less sculptural surface on the knit side. I have seldom been able to knit more than 6 rows on the main bed with ribber combination stitches on Brother, often maxing out at 4 depending on yarn. Consistent habits help develop one’s own most meaningful reminders for taking action.

5/12/18 2 more samples. This time racking is done by 3 positions, ribber set up is with 3 needles out of work, 5 in work. Set up is with racking handle on 3, move to and from positions 0 to 3. Knit 4 rows single bed. Rack to next position. Use ribber set to knit for 2 rows for sample on left, for a single row for the sample on right 

A printable “rib setup” to aid in charting  P and H needle configurations, with some space for notes and carriage settings

12/20/17————————————————————————————————

The Brother Ribber Techniques book provides guidelines for variations on this stitch type,  the following among them. It is available for free download online from various sites and is an excellent resource

These images were shared on Facebook, they are from the Empisal ribber stitch book

I have worked with racking in the past, but never attempted to have racked shapes interacting with single bed patterning across the width of the piece on the KM. My 910 is presently connected to a Mac via the EMS Ayab kit. Sampling is quick and easy, replacing the mylar. One critical difference is that the repeat used must match the pattern in width numbering the same as needles in use for the piece, so at least for testing my initial repeats were 30 stitches wide.

I find trying to chart things out before I actually knit helps me plan and understand what actions I need to take. Mac Numbers is my go to for charts for the moment.  Here a random slip stitch pattern is put on a ground that takes into consideration possible racking positions, with the ideal position for reversing the bend at the center of the chevron pattern. With a bit of planning punchcard markings or even mylar ones may be used to help with tracking racking numbers for accuracy, but that appears lost using Ayab software

When planning for racking within the width of a piece, the racked columns will extend beyond the vertical edges of the knit. Since this is not about having zig zag edges, but keeping the design within the body of the knit, starting point and spacing for your ribbed stitches matters. Brother racking handle is numbered from 0 to 10. The numbering and direction of movement varies between KM brands. If you begin at 0, you are only allowed to move the ribber to the left, if at 10 the ribber only moves to the the right. So that said, the racking sequence in the above illustration should be reversed, traveling from 10 to 0, and back. The green squares represent the direction in which the ribber stitches are moving, the numbers in the column on the right represent racking handle positions. 

I found this slip stitch repeat produced too little detail in my swatches, but were it reduced for mylar use, it would remain 7 stitches high. It was taken from a punchcard book, so black squares/punched holes represent knit stitches. To match the fabric, in mylar use, color reverse would do the job. The Ayab kit bypasses both the mylar reader and the programming capacity of the buttons on the left, so double height, double width, color reverse, etc. including the DBJ setting are planned for in the file import into the software. In some instances Ayab settings (ribber for DBJ, and “circular”) do the work for you. I am using GIMP to create my BMPs. Paintbrush is a free program, still available for Mac, and functional including in High Sierra. It is the program used by some forum members to create their repeats, provides an easy alternative for people who not be used to working with image editing programs.

the slip stitch repeat in its original state: because slipped stitches create their texture on the purl side of the fabric, images do not need to be mirrored for the direction of the texture to be matched using electronic machines 
If the goal is to have the machine take care of keeping track of knit rows for you, without having to make changes in cam buttons, in the mylar a single repeat with blank squares programmed at the top and/or bottom of the repeat could then be knit using color reverse. Here the situation is similar to that of punchcard users who need to punch a hole for every knit stitch, but considerably faster. If the original pattern is satisfactory,  planning for all knit rows as automatic needle selection can be done by color reversing the pattern in the software, and adding all black rows in the image for download.  
some other all over variations to try, individually, or even sequentially for slip stitch all over texture

the first tests, for the various slip stitches, nothing quite “there” yet  
this is getting closer to the goal

The above working repeat, and all above swatches were knit with first preselection row from right to left, not left to right. For these stitches the starting side does not make a difference. If the pattern however, was in blocks that were even numbered in height (2, 4, 6, 8), and the color changer needs to come into play for striping using it, accommodations need to made so that preselection for row 1 happens from the right side to the left, toward the changer. The programming needs to be set to begin on the very last row, so the repeat returns to row one for preselection from right to left, and knitting rows 1, 2, etc begin with the KC set to appropriate cam buttons, to and from the left side of the KM.

The racking sequence needs to be adjusted to have the points of the zig zag land in the center of both the slip stitch areas and those in plain knit, if that is the goal.  I am encountering needle selection issues with my hack, so this fabric is getting put to bed for the moment. In principle the black squares in the illustration represent knit rows, and their number is easily enough adjusted in height. Punchcard users would need to punch holes for each black square, mylar user can fill in the white squares for a single repeat, add blank rows at top or bottom, and color reverse when programming. In Ayab software the repeat has to be drawn for the width of the piece, but will repeat “infinitely” in length.

This is a possible punchcard template, with shorter racking sequence. Numbered column on left indicates racking position. Pattern rows are preselected, so racking occurs prior to knitting across each row. I am also in need of purchasing more punchcards or another roll, so there is no test swatch at this moment. Top and bottom rows of punched holes on colored ground are not part of the repeat, they overlap the first and last 2 rows of design in the punchcard, allowing the pattern to repeat in length. Ascending numbers swing to left, descending to right. Rows may be added at level of #7 (7, 8, 9, 8, 7), so that the center of the swing may then occur on #9 positions in racking handle, lengthen the card accordingly.

 

Tubular machine knit fabrics: work in progress

This will be another of my WIP (work in progress) posts. I will add information and edit as I have time.

I recently came across this topic in yet another forum, so thought I would share some of my thoughts on it. The technique involves different patterns on 2 opposing beds. Table for 2 offered one option for programming 2 different  knitting machine beds to achieve reversible DBJ or true tubular fair isle. I will be addressing Brother settings for the moment. Things to consider: the piece will be double thickness and 1.5 times the finished weight of one knit in single bed FI. FI technically knits 2 colors for each design row, the ribber at least one for the first piece here, so thinner yarn is probably best. If the main bed is creating a 2 color slip stitch, whether one color at a time (DBJ) or 2 colors together as in traditional FI, the fabric will be shorter and thinner because it gets pulled in by the shorter floats of yarn in areas that do not form knit stitches with that color. Generally, in FI it is good to have end needle selection on, so that the second color gets caught at the edge, and the design does not separate from the rest of the knit at the sides. I knit my sample using KCI on the knit carriage. The ribber is going to knit one row for every 2 passes to complete each design row by knit carriage, so some adjustments in tension both beds need to be made for each side of the tube to be balanced. If the goal is to have the tube open at the bottom, I like to start in waste yarn, and begin tubular while leaving a long end of the first color used so “bind off” can happen by sewing or crocheting the open stitches when the piece is done. The same can be done at the top of the piece, and both ends will match. Setting the needles point to point during tubular knitting will diminish any gap at sides of the knit if tube is made in the traditional set up. Since only one bed knits at a time, needled will not come in contact even if directly opposite.

This fabric shares features with quilted fabrics, except there are no areas where the fabric gets joined to make pockets (needles on both beds knitting on any one pass of the carriages), the goal here is a continuously open tube. Minimal manipulation of carriage settings can be achieved in color separating for the specific fabric. My previous posts on quilting: 1 and 2 , and on color separations for DBJ 

It is always best to start with a simple design that allows one to recognize needle selection. Long verticals can separate at their edges if knit single bed, but I went for a simple pattern of squares to test out my premise and winged it. Thinking color 1 knit left to right, slip right to left and ribber slips when main bed knits right to left, knits when main bed slips left to right. The all blank rows indicate the main bed slipping the width of the involved needle bed. Same applies after any other consecutive color change. My mylar repeat, free drawn End the circular cast on/ waste knitting start  and begun with opposite part buttons pushed in with COR; set change knob to select pattern (KC I), to prepare for move to left toward color changer. Main bed only will knit. With main bed set to knit <–, needles for the first row of pattern are selected, but all stitches knit. The ribber needs to slip <– completing the circle. If in doubt, push up both part levers on ribber.

the start of the tube, needle selection for first pattern row 

after the color change, with COL, change settings once more. The main bed will now knit to right and slips to left based on needle selection, while the ribber now slips to R, knits to L  (the goal here is simple stripe)

the start of a tube is evident if the ribber is dropped a bit the tube dropped off the machinethe FI created on the main bedthe pattern on the reverse, created by ribber

It helps to analyze the carriage actions on knitting the repeats. These charts illustrate the 2 colors knitting alternately with each pair of carriage passes. With any knitting motif, it is worth testing repeats consecutively in height and width to get a sense of what will take place using them on the finished knit. Here 2 lengthwise repeats are shown. The pattern could be planned to start the repeat with the area outlined in red on the right, and a full block would occur at the start of the tube. A bit of editing would make all rectangles equal in height.

So now that I have some blocks, what about other patterns and shapes? ……

In a previous post with exercises on DBJ, 2 separations of the triangular shapes below were offered. Testing the idea of using pre designed jacquard separations for knitting tubular fair isle, I chose to use the 2 alternatives presented. The related information is available in PDF format for punchcard and electronic machines

Here we have the motifs, and 2 methods of color separation for DBJ, charted, drawing each color design row only once

The middle image shows the method for separation achieved automatically in Brother by using the KRC button when using only 2 colors per row. It causes the least (if any) elongation of the motif. Each design row knits only once, programmed as is. If the KRC button is used, none of the other functions including double length are allowed. The separation on the right is the most common color separation, actually knits each design row twice, which elongates the motif. As drawn, it would need to be programmed double length. If the knitting is representational, adjustment may be needed in altering its height prior to downloading it for knitting. I used both separations above  drawn on an old mylar for my second tubular FI attempt, sticking with my thin yarn, and working in small swatches while testing technique ideas. My initial premise was to knit each row twice using double length. The preparation was as already discussed. After the color change and resetting the carriages COL, the first row slips on the ribber, and the main bed knits first design row in the alternate color, seen here in white. As in single bed FI, floats are created in that color between needles knitting it  with COR, before  traveling back to left for the color change, return all main bed needles back to B position with a ruler, ribber comb, or any preferred tool, so that only the ribber only will knit, keeping the knit tubular as you travel back to the color changer.

COL: change colors and repeat. Here are my trial tubes, again in too thin a yarn, but proofing the concept. My mylar was ancient, marked in #2 pencil on its reverse, and I can see a couple of spots that need darkening, but that is not a concern for this exercise

Adding color and expanding the charts to match the B/W versionseach row elongated X 2what knits when setting machine for tubular; in the swatches the blank rows were achieved by manually pushing needles back to B as shown abovethis shows what happens when the first separation is collapsed into what actually gets knit by the carriages in this technique
and the result in repeat in B/W like my swatch

Both elongated repeats are reduced to black and white squares below, with blank rows included to let the carriage do the work, without having to push any needles back to B position, KC set to slip <–  –>. I often work out my separations in color, then fill the colors in with black and white. It is easier for me to draw the black only squares on the mylar or to enter them as pixels, than trying to do that from a colored graph. I am now charting in Mac Numbers, no longer have access to Microsoft office on my new Mac.

DBJ patterns predawn for punchcard machines or provided as charts for electronics may all be used for the FI pattern. The first separation method will yield a surprise. The second method if each row is illustrated only once, needs elongation. In separations where the work is done for you, producing a result like the elongated swatch on the right, the pattern is ready to go.

Creating the separations by hand is time consuming, having software separate the motif, eliminating that design time is quite helpful and more error proof.

The ribber needle selection can be altered to produce patterning with hand needle selection, or with changing the slip lever positions as frequently as every row. That is a post for another day. That said, some things to consider: my own DBJ scarves often involve more than 1200 rows of knitting. The number of carriage or lock passes involved to achieve the same length in increased exponentially should I choose to knit the same designs tubular. If any needles on both brother beds wind up in work at the same time prior to the next row knit, the fabric will seal closed in those areas (another range lovely fabrics, but not the plan here). For the ribber to knit in any other pattern than an easy stripe, one needs to either select needles by hand or add changes in levers possibly as often as every row. If multiple rows are knit on the ribber and then in turn on the main bed, one is actually creating a tapestry technique and there will be small slits at the sides of the knit, depending on the number of rows knit on either bed. It is truly helpful if the software in use or the machine’s console are able to recall last row knit and to take you back to that spot if knitting is interrupted or put off for another day. That is one of the very convenient features of the Passap system providing the battery is still holding the charge. The latter also performs the same function and returns to correct pattern row if one has to unravel rows and the number of unraveled rows is entered into the console. If long, non repetitive in length designs are in use and need to be downloaded in segments (wincrea has such limits), a warning noise when the end of the pattern repeat is reached would be nice to have. In my opinion it’s fun to achieve things because we can, then it becomes a personal choice as to whether the process is worth it, and under what circumstances to use it.  My own accuracy when a lot of hand manipulation or other details are in use, has faded with my increasing age and decreasing attention span. Others can tackle the same with great success, such as seen in some of the wonderful all hand transferred complex machine knit laces found on Ravelry, and then there was the man who used to tour machine knitting seminars with a MK sweater he had made for himself in fine yarn that incorporated over 3,800 (yes, thousands) cables, weaving in and out of each other and in turn in and out of crossing diamonds in a fine yarn (no, no one I know of actually counted them, the count was accepted on faith).

The Passap console has built in color separations for tubular knitting. As with Brother, the simplest fabrics are in one color. For one color fabrics CX/CX (the equivalent result in Brother happens by using opposite part buttons on either bed) is used on both locks.

For 2 color fabric the DM 80 front lock (carriage term equivalent) is set on HX <— while if using the E 6000 one may select KT (knitting technique) 243, with the front bed set to LX (slip). I have had very limited experience with the DM80 decades ago, can only speak for the E6000. The front bed is programmed as for any other pattern. With back lock set to CX (no pattern) or HX (pusher selection for pattern) the function is fixed, the front bed knits to left and slips to right, the back bed slips to left and knits to right to create the tube

Horizontal stripe is the simplest to execute: set the back bed on CX, or put all back bed pushers in work position and set back lock to HX, no arrow key. Pushers up knit, pushers down slip. (in Brother set the appropriate ribber lever to slip in one direction)

Vertical Stripe: “automatic”, bring pushers under every back needle into one up, one down, alternating in work and in rest. Set back lock to HX, left arrow key <—, changing color every 2 rows. The same needle selection is in the same location with each color change, creating the stripe

Bird’s eye backing, manual tech involved/ lock setting change involved:  set back bed pushers alternating one up, one down, thus alternating in work, out of work. Knit 2 rows with the lock on HX, no arrow key, and 2 rows with the locks on HX <—.

Solid color backing is possible: set the front lock is set to LX <— (slip <—). When Tech 243 is in use, after the set up rows are completed, the console gives the prompt for setting up the pushers, all in work, and for HX <—on the back bed. The result is that for 2 rows in the lining color, stitches knit alternately on each bed. The front bed then knits alone in turn for 2 passes;  the color yarn in use creates a float the width of the knit as the locks return to the right, making it the least acceptable variation, and an unbalanced knit. The set up is different for both quilting (BX <—/LX)  or solid color backed DBJ from tubular FI created in this manner.

My Passap manuals have been well used, often technique numbers are surrounded by notes in my scrawl. Techniques perform the color separations for the specific fabric, the accompanying diagrams and directions are suggestions for swatches provided as well in the alternate accompanying manual. Lock settings can be set to suit i.e. tuck substituted for slip, etc. The separation is fixed, but all lock settings are in the hands of the knitter.

2 color circular tucked designs are produced using techniques 162-165, with the frequently unfamiliar settings using OX/DX. As with many other techniques, some may be used with stitch patterns, some not, but if you understand what is happening front bed patterning could be converted to automated pusher or needle selection by entering a planned color separation as a pattern. OX is a combination, tubular tuck setting, paired with DX. OX is a combination of KX (tuck in pattern) and CX (circular). DX is the tubular tuck setting for the back bed. OX and DX will knit needles with a pusher (needle selected on Brother) in work (selected needle), and tuck on needles with no pusher in work (non selected needle) moving from right to left. From left to right the front bed is not knit any stitches (contributing to making the fabric tubular). The back bed knits knits only from left to right, the second side of the tube. E6000 technique 185 with locks set to N/OX will produce tubular FI with long stitch.  For three and four colors where the colors are separated at one row per color  use technique 252, locks set to N/OX. Superimposing patterns for three and four color techniques require entering card reader techniques. With my cable set up, when I was experimenting with reader techniques eons ago, I believe I was successful downloading the pattern for the design from the PC, and entering the card reader technique as a second pattern, via the card reader. I have never tried doing so with additional software, and shy away from any situation where I have to enter commands to get software to work.  Out of the group, 162 is the only one that can be combined with stitch pattern. The console gives cues as when to change lock settings, with some thought similar fabrics could be knit on the Brother KM. The techniques, and my notes, which at this point would need some self interpretation. The UX scribble is in reference to a fabric that slips over needles with pushers selected down from right to left, then tucks over needles with pushers selected down from left to right. Needles with pushers up will always knit. In Brotherese the pattern is knit with opposite function cam buttons  in use slip <–, tuck –>. It will not produce a tubular knit. Worked out patterns for such fabrics were included in some of the Brother punchcard pattern books. 
For tucked 2 color fair isle use technique 185 with lock on N/OX. 

What that means to anyone knitting on Brother machines?

Bowknot/ Butterfly stitch on the machine_ WIP

A recent Pinterest post got me searching out some of the fabrics in this group. In hand knitting, floats creating the butterflies/ bowknots are usually apparent on the knit side. For two such patterns please see http://www.knittingstitchpatterns.com/2014/11/butterfly-bowknots.html

http://www.knittingstitchpatterns.com/2015/04/butterfly.html

https://handlife.ru/vazanie/obemnyy-uzor.html caught my attention. Here we have a combination of knit and purl stitches, with floats formed on the purl side, making the fabric or a “cousin” of it possible on the machineThis is my first experiment with gathered slip stitch floats on purl side of knit. To begin, this chart indicates one punchcard pattern’s full repeat in width.  Four repeats in length would be required (the punchcard minimum repeat in length to achieve smooth continuous card feeding is 36 rows). Punch out blue squares, leaving white ones unpunched. A single repeat (outlined in black, 8 stitches by 12 rows) is for use in electronic patterning, where one may  alternately draw or program white squares, then use color reverse. Red line represents 0 needle position in Brother KM

Pitch on H5, ribber needles are centered between main bed ones, so the “knot” width, represented by white squares, can be even in number. Begin with first needle left of 0 (red line) in work position, continue across ribber bed with every 4th needle in work

The main bed knits in slip stitch pattern for 4 rows, then knits 2 rows across all stitches. Floats are created every blank row throughout, composing the knots or butterflies. The ribber is set to knit (N,<–>N, will pick up stitches only on selected needles.
The fabric is a slip stitch one, so it will be short and narrow. That is something to be considered when planning cast on, bind off, and beginning and ending edges of the piece.
In Japanese machines a ribber comb is recommended. If casting on single bed, start with waste yarn, poke the comb through that, and proceed as you would for any other rib fabric.

My sample is knit on a 910, with white squares drawn. This is what happens when you forget to color reverse. The all blue squares now became “white”, so those 2 rows were slipped, not knit, bringing float repeats closer together  the result with color reverse working out a mylar, electronic (unless DM 80 40 stitch width is in use) repeat for a variation of the fabric knit single bed. The stitch count is odd,  allowing for a center stitch manipulation. KCI is used to make certain the first and last needle knit on each side. Floats created close to edges may be left without hooking them up. The fabric separates slightly along the “bowknot”  edges because color reverse is used, blue squares in chart slip, create floats  when Rows 6 and 12 are reached respectively, that single square becomes a non selected needle, pick up those floats with any preferred toollift them up and onto that single non selected needle, push that needle out to hold
with the next pass the single needle and loops knit off together and become part of the alternating all knit block in the design
the swatches are knit in a 2/15 wool, the fabric might be better served using a thicker yarn. Here the “blocks” creating  “floats” are side by side

For another single bed cousin in different weight yarn, please see previous post 

Fabrics worked single bed with groups of pulled up stitches on the purl side will have some distortion of the stocking stitch side depending on weight of yarn used, the number of rows hooked up, and stitch type. Working on the opposite bed to create the floats produces a more balanced fabric.

My charts often evolve. This may be done on graph paper if there is no access to software. I began adding a space between between each block, thinking about those knit stitches I want to create on the purl ground, hooking stitches up on red squaresadding border stitches and more theory on placement of stitch type
the result actually places “knit” stitches in center of butterfly (magenta arrow), not at its sides, and I see and extra purl stitch (green arrow). Multiple stitch wide borders create unwanted floats on one side
back to the drawing board, and working things out first as hand technique

I began with my carriage on the right (COR), after setting up the repeat on a multiple of 6 stitches +3 as indicated above. The last stitch on either side on both beds is never transferred, and the short loops every other set (rows 5 and 17 in chart) are not hooked up. This will produce a slightly rolled edge on each side. Larger number of border stitches become problematic. The photos were taken while knitting 2 different swatches, so needle tape markings are not the same in all photos. To produce the circular knit, opposite part buttons are pushed in so with carriage on right (COR), the settings would be

Cast on in any preferred method, ending with all stitches on the ribber Configure main bed needles as illustrated in stand alone set up row at the  bottom of chart With carriages traveling from right to left, the main bed knits on those single needles, creating floats between them and the ribber slips. When carriages travel from left to right, only the ribber knits, the main bed slips. Here the carriages have traveled to left, and back to right 
With row counter (RC) set to 000 at the start if knit, hand techniques occur on RC 5, 11, 17, 23, 29, and so on. Hooking up loops and transferring stitches between beds always occurs with carriages on the left (COL). On those rows the floats are hooked up on the center needle of the 5 empty groups. In this photo the ribber is dropped to show what is happening on each bed. The last stitches on each bed are not moved, and those short floats when created on completion of alternate repeat top halves are not hooked upafter the three floats have been hooked up, with COL each time, the in between main bed stitches are transferred back down to ribberCOL: be sure when hooking up floats that all in the series are picked up. The space between the beds is fairly narrow, tool used is purely preference based. Shifting main bed needles forward will provide a visual check for loop count as you go. I bring needles with multiple loops out to hold before transferring to ribber, and then also the transferred stitches on ribber out to hold to insure they will all knit on the next pass from left to right. Patterning occurs on every 6th needle on both beds, with the exception of border stitch groups

this is the needle arrangement / position in my final swatch, knit in 2/8 wool, COR

So what can be automated in process? The knit bed needs to work the stitches that form floats every other row, while the card or mylar need to advance every row. Trying patterns out as an all hand technique helps determine tolerance on the part of the machine and degree of patience available. With thinner yarn, the fabric would be more compressed, and maneuvering stitches more frequent to achieve similar finished size knits, so I switched to a thicker yarn. I found more than 3 rows of floats was too hard for me to manage successfully.  “Air knitting” to determine placement of knitting on any bed prior to patterning helps determine the number of needles in use, especially if edge needle placement or count matters: here is the first pass using my mylareliminating needles to any desired width, leaving only one needle in work on each side of selected needle each bed for this fabric reducing main bed count so only one needle is left on either side of a selected onethat needle (green arrow, gets transferred down to ribber now the number of needles involved on both beds is evident on both beds

While knitting in pattern the ribber pitch is set on P (point to point) to keep stitches on opposing beds centered (P pitch also makes it easier to transfer directly from one bed to the other). If the cast on is for an every other needle rib with stitches then transferred between beds for pattern knitting set up, the cast on and any all rib rows need to be knit in H pitch, with switch to P for transfers and knitting in pattern to be completed. With first row set up on selected segment of needle bed, there are additional steps to take.

This is my working repeat. Since it is 6 stitches wide, it could be worked out on a punchcard, punching out all black squares. On my mylar I marked yellow squares only, with no color reverse
To work consistently with the method described in the larger chart, the first row was manually set up on both beds preparing for pattern with COL: change knob set to KCII (cancel end needle selection, not every needle in work on main bed), KC set to slip <–>, so non selected needles slip with each pass of the carriages, advancing the mylar or card one row. The ribber set to N/N or as below, will knit from left to right. Pre selection row is made traveling to right, ribber only knits

With COR: set RC (row counter) to 000. Make certain proper part (slip) buttons are engaged. MB knits in pattern based on selected needles, ribber knits when moving from left to right. The fabric is tubularHand techniques will now also occur when carriages are on the left, on RC 5, 11, etc as described in hand technique chart, on rows with no needle selection. As in hand tech, transfers and multiple loop containing needles are brought out to hold before moving the carriages from left to right and selecting the needles for the next set of floats with that same pass.

This is my resulting fabric, hand tech shown, short mylar test above was cropped 

A return to Brother ribber and DBJ settings

Ribber settings vary from one brand of machine to another. Here is a review of the Brother carriage features

Back in 2015 I wrote on quilting on the machine, using the carriage representation below. Here lili buttons are positioned for use

I no longer have Adobe programs available to me, for this post my images were created in Mac Pages. I have simplified illustrating button and cam settings in red.

I tend to knit most if not all my rib fabrics with slide lever in the center position (marked lili on carriage, blue dot). This avoids accidental changes when altering the settings for sections of garments or forgetting to reset it ie. if one uses a rib band in a sweater front on one setting and accidentally uses a different one in the back, there will be a difference in width and height between the 2 bands that can be quite noticeable, and is not apparent until the garment pieces are completed and ready for seaming.

If you prefer to start with a 2 X 2 industrial rib, arrange needles to give a neat join at seams, plying yarns may again be required to give the rib more body. A racking cast on may be used, avoiding transfers between beds after an every needle cast on Diana Sullivan  shows one method of working, and illustrates needle arrangement and transitions to main bed knitting well. Alternative needle set ups:

I personally never do 3 circular rows after first cast on row: it will produce a floats on one side of the rib, which may be noticeable in your final fabric on one of the 2 garment sides.

To close holes when transitioning to garment pieces in other than every needle ribs, rack the beds one full turn, knit 2 rows, rack back again, and proceed as needed for desired fabric

The lili buttons on the ribber are representations of an every other needle set up, akin to the 1X1 card use on the main bed. It is essential for an even number of needles to be in use when the lili buttons are in use (pushed in, and turned toward the lili markings on each side of the ribber carriage, R to R, L to L). An easy way to insure the even number is to look at the needle tape markings, which alternate between  dashes and blank spaces between them. A line/ dash and a space make a pair, so if you start with a needle on  a line, the last needle on the opposing side needs to be on a blank space, or vice versa. The holding cam lever remains on N position throughout these illustrations.

simple rib 

Setting for slip stitch: raising levers to P position will result in stitches slipping when the ribber carriage moves in that direction

slip to right slip to left slip in both directions

Setting for tucking on ribber: it is possible to tuck on every needle on either bed when knitting every needle rib, as long as the needle on each side of the stitch forming the tuck loop on the opposing bed is creating a knit stitch, anchoring down those tuck loops on each side.

tuck to left tuck to righttuck in both directions

Double bed patterning DBJ

The most balanced fabrics are achieved when no more than 2 colors on any single design row are used, and the number of rows knit on the ribber total the same as the number of rows knit on the main bed. It is possible to knit designs  with 3 or more colors per row. With Japanese standard machines this would require a color separation, automatic ones are limited to 2 colors per row (Passap built in techniques have a range of other options). The more strands of yarn, the thicker and heavier the fabric, with distortion in the aspect ratio of the design. As with single bed fabrics, double bed slip stitch creates knits that are short and skinny, tuck creates short and wide ones. As stitches slip, tuck, or get longer there will also be “bleed through” of the alternate color on the front, “knit” face of the fabric. In small, balanced repeats this can create a color mix that may make the result either interesting or confusing. Garment swatches need to be larger than usual for single bed. I tend to use at least 80 or 100 stitches/rows on both beds to calculate garments.

When using no more than 2 colors per row, Japanese machines offer the option of a color separation that knits one design row per row, which is an added way to reduce motif elongations in the finished knit. Passap knitters may use tech 179 to achieve the same result.  For different separation methods for double bed fabrics see color separation posts on them.

bird’s eye (lili <-   ->): this is a common type of slip stitch. One pass of the carriage causes every other needle to knit. As the ribber carriage moves back to the starting side, the alternate needles knit, producing a single row of color. This helps double check on color used on last row knit when knitting is interrupted on color changer side. When knit in 2 colors per row the fabric is fairly well balanced

tucked bird’s eye backing (lili <-   ->) with slip pattern on MB: if no cam buttons are pushed in on Main bed, and the carriage is set to normal knit with no pattern selection, lili buttons on ribber will behave as though the 1X1 card is in use, no elongation or other changes are possible without changing levers manually as often as needed

tucked bird’s eye backing (lili <-   ->) as above, with main bed set to tuck the main color and slip the contrast, requires manually resetting cam buttons with each color change, or alternately tucking the main color, knitting the contrast

color 1                                        color 2 

striper (double) backing: fabric is unbalanced, twice as many rows of ribber stitches as main bed ones, the design is elongated, but the fabric is softer and more flexible

single (half) striper backing: fairly well balanced. The ribber knits only one row for each 2 passes of the carriages, so for 2 colors again, there are no extra rows knit. Part button on ribber may be engaged on either sidetubular: either pair of opposite part buttons usedtucked half Milano: when using tuck/slip combinations opposite cam buttons are used i.e. if right tuck cam button is pushed in, then the left slip button is also main bed <–> tucked jacquard: each needle on the ribber knits every row. Needles on the main bed knit in pattern according to punched holes, black squares on mylar, or programmed pixels. Non selected needles tuck. The patterns produced on the back side of the fabric are almost the reverse images of the front. Because so many tuck loops are formed the fabric is “short” and very wide, so cast ons and bind offs need to be planned accordingly

variation: tucking the main color, knitting the contrast, manual cam button reset every 2 rows

solid backing: the part buttons on the ribber are reversed manually on the left side of the machine when the color changes are made. The solid backing color knits on the ribber when both part buttons are down (N<–>N), the second color will be slipped with both the part buttons in the up position.  For an interesting effect use wool for solid back color 2,  other fiber for color 1, and felt result.

2 rows color 12 rows color 2 (solid back color)

See altering a sinker plate for producing this fabric using a second KC to knit rows only on the top bed, no ribber setting changes required.

tuck/plain combo: requires manually changing cam button settings on main bed every 2 rows, change knob remains on pattern selection setting                

2 rows color 1      2 rows color 2

no automatic patterning on main bed, change knob on N for English or half fisherman rib: tuck every needle either direction on ribber only

full fisherman rib: tuck every needle alternately on both beds, in opposite carriage directions (below = L/R, or use R/L)