Category: Color Separation for Knits

Each row of double jacquard consists of at least 2 rows of slip stitch patterning, one with ground yarn, the other with contrast. The rows knit per design row vary with the number of colors used in the design. Punchcard knitters are not excluded from producing such fabrics, but the color separation is done by hand or using software, and then the cards are punched. The size of the repeat is less important in creating interesting knits than the choice of yarns, colors, and technique choices. In early art-to-wear days, pre-electronic home knitting machines, large, nonrepetitive images were created by breaking down the large images into several vertical panels the width of the punchcard repeat plus seaming allowance. Upon completion, they were joined side by side to create the final image. Ribber settings for DBJ apply across models in principle and may need adjustment depending on the age and brand of the machine. If working on a bulky machine, consider using the ladder-back method.

The common method suggested in instruction manuals for Japanese knitting machines can be viewed in this punch card, laid over a colored template. The limit in repeat width is the fixed 24 stitch. To fit the design on a single 60-row factory punchcard, the maximum is 30 rows in motif height, because one row of pattern requires 2 rows of punching in the card. The step-by-step separation for the design on the left repeated across the 24-stitch card width follows.

Helpful tools: on one blank card color each section of the card, representing color row sequences. This may be used later to check color separation. Box the edge numbers in pairs, beginning with numbers 56 and 57, skip two rows to numbers 60 and the factory-marked row 1, the first visual row when the card is in the reader, and so on. as seen on the right. This separation splits the first and second row of color 1 between the first and last row on the punchcard.

On a second blank card, prepare a master. The first row is left blank, then 2 rows are punched out, followed by 2 rows left blank, repeat, ending with a blank row. Again working upward, number each row you have punched out on the left-hand side starting with number 54, then 55-56, 57-58, etc, ending with a single row, 23. This will result in number markings matching both sides at the bottom of the card, below the #1 factory mark. My own master began on the left with the # 53. I also added corresponding design row numbers for each row on the far left. (1 and 2, 3 and 4, and so on). Written notes on right: an even number of rows need to be knit in each color, so in this method, the pattern must be an even number of rows in height, boxed numbers represent rows knit in ground color.

Take a blank card and put the master card on top, fastening the 2 cards together with snaps. You can now mark holes to be punched. Copy the first 2 rows of color 2 on rows marked 54 and 55 (or 53 and 54 in my case), and repeat in pairs for the required height. I like to mark the card to be punched with colored pencils that differ sharply for each color. They have the benefit of being erasable and can help with keeping each row distinct when punching.

When the completed repeat is marked, unfasten the snaps and move the card down by one row. You will now see the marks you have made through the top row of each set on the master card. Mark through each lower row any blank squares in the row above.

Again, after completing the repeat unfasten the snaps and slide the master up by 2 rows. The card will now be back to its original position, and up by one row. Now you will see the marks you have made on the blank card showing through the bottom of each row of the master card. Mark through each upper row on any square opposite the ones marked in the row below. 

After the repeat is completed, make certain to punch across 2 final rows for the card to create the overlaps for a continuous pattern, as with any other stitch type. Punch out all marks, and you are ready to knit. To check your design visually lay the finished card over the colored master, and correct any errors if noted. Your card is now ready to knit DBJ.

The first preselection row is from right to left with color 1, which will knit from right to left, moving toward the color changer where colors are changed every 2 rows. This color separation will not work for fabrics that require the same needles knitting for 2 rows.

A second master that may be used with the same approach, for a different type of color separation: 

This separation works with any number of rows. The design will be elongated because each design row knits twice in each color, with 4 rows completing it. Fabric will be thicker as well, so use thinner yarns when working it. Draw shapes in colors that are chosen for clear contrast, not because they are to be used in the finished piece. Here I am back to those triangles used in earlier posts. The choice of which color you begin with, whether in the separation or in the knit is ultimately up to you.

With the masked card, the first row is marked on the very bottom of your new design, I began with the red, which would produce the equivalent of this

Remove the mask. Beginning with the second row from the bottom, mark any square not colored in the row below in a contrasting color  Punch all colored squares and you are ready to knit. I prefer to not rely on built-in elongation if I am making a garment or a long piece of knitting. If errors are made or correction of dropped stitches, loops, wrong color selection, etc. is required, unraveling rows is complicated enough without having to also sort out exactly where you need to be in relation to where the card did or did not advance. Black squares represent punched holes, a segment one separated by the red line in repeat width could be used on mylar or for electronic download

Another master for the elongated design, advancing every row, numbers represent rows being filled in, beginning with odd in this orientation, and even with the card rotated for marking even # rows in color 2

This is the same repeat, color-separated, and elongated X 2; proceed as with the directions above, but in this instance, each row in each color is marked twice. The expanded repeat:

I have used these images to illustrate color separations in far older posts.

The reason the resulting separation here looks so different from the one above is simply that in this latest series of charts the color selections have essentially been inverted. The inversion creates a mirror mirrored back to the original orientation with the inverted colors in place, and the color reverse is now recognizable

As a matter of course it is helpful to be consistent in the choice of starting color when separating motifs. Any single repeats isolated from above are usable in electronic machines, reduced to black and white squares. Electronics vary in the built separations in terms of choosing black or white squares for the first row knit, whether you download an original image or work with built-in ones. With the preselection of needles in Brother or pushers in Passap, with an easy-to-count color repeat and some air knitting, planning starting color of choice and needle placement can be sorted out for more confidence when actual knitting starts.

If you would prefer to work on graph paper that matches the size of your punchcard, there is a downloadable PDF and word doc with some guidelines in my previous posts more-low-tech/ and creating knit graph paper. The posts were in 2011 and 2014, with illustrations drafted in earlier versions of OS and apps. Working in Pages I was now able to print an image just about to perfect scale to part of a blank factory card. Here is part of the first repeat in this post traced through the punchcard holes onto it:

I then exported 2 documents, one to Word, and the other to PDF. The first printed image and the PDF one (opened in Preview) were printed to an identical scale using my Epson Printer. Here are the new docs for you to try, they may need tweaking. My measurements, adjusted in Pages were 11 cm by 18.2, for 30 rows in card height: PDF no numbers card, Word doc exported from Pages no numbers card. I have found squares of the blank card BMP provided may be filled in either GIMP or Paint, using the paint bucket tool, but the printed size is not in scale to the printout of the original in the pdf.

If the scale does not matter and you prefer convenience, this is a numbered “full” punchcard template as PDF scaled to fit on a single page punchcard numbered, and as an editable Excel document exported from Mac Numbers: punchcard templates_ excel

I recently came across this topic in yet another forum, so thought I would share some of my thoughts on it. The technique involves different patterns on 2 opposing beds. Table for 2 offered one option for programming 2 different knitting machine beds to achieve reversible DBJ or true tubular fair isle. I will be addressing Brother settings for the moment. Things to consider: the piece will be double thickness and 1.5 times the finished weight of one knit in single bed FI. FI technically knits 2 colors for each design row, the ribber at least one for the first piece here, so thinner yarn is probably best. If the main bed is creating a 2 color slip stitch, whether one color at a time (DBJ) or 2 colors together as in traditional FI, the fabric will be shorter and thinner because it gets pulled in by the shorter floats of yarn in areas that do not form knit stitches with that color. Generally, in FI it is good to have end needle selection on so that the second color gets caught at the edge, and the design does not separate from the rest of the knit at the sides. I knit my sample using KCI on the knit carriage. The ribber is going to knit one row for every 2 passes to complete each design row by knit carriage, so some adjustments in tension both beds need to be made for each side of the tube to be balanced. If the goal is to have the tube open at the bottom, I like to start in waste yarn and begin tubular while leaving a long end of the first color used so “bind off” can happen by sewing or crocheting the open stitches when the piece is done. The same can be done at the top of the piece, and both ends will match. Setting the needles point to point during tubular knitting will diminish any gap at the sides of the knit if the tube is made in the traditional setup. Since only one-bed knits at a time, needled will not come in contact even if directly opposite.

This fabric shares features with quilted fabrics, except there are no areas where the fabric gets joined to make pockets (needles on both beds knitting on any one pass of the carriages), the goal here is a continuously open tube. Minimal manipulation of carriage settings can be achieved in color separating for the specific fabric. My previous posts on quilting: 1 and 2, and on color separations for DBJ 

It is always best to start with a simple design that allows one to recognize needle selection. Long verticals can separate at their edges if knit a single bed, but I went for a simple pattern of squares to test out my premise and winged it. Thinking color 1 knit left to right, slip right to left and ribber slips when main bed knits right to left, knits when main bed slips left to right. The all blank rows indicate the main bed slipping the width of the involved needle bed. The same applies after any other consecutive color change. My mylar repeat, free drawn End the circular cast on/ waste knitting start and begin with opposite part buttons pushed in with COR; set change knob to select the pattern (KC I), to prepare for the move to left toward color changer. The main bed only will knit. With main bed set to knit <–, needles for the first row of the pattern are selected, but all stitches knit. The ribber needs to slip <– completing the circle. If in doubt, push up both part levers on the ribber.

the start of the tube, needle selection for first pattern row  

after the color change, with COL, change settings once more. The main bed will now knit to right and slips to left based on needle selection, while the ribber now slips to R, knits to L  (the goal here is simple stripe)

the start of a tube is evident if the ribber is dropped a bit the tube dropped off the machine the FI created on the main bed the pattern on the reverse, created by ribber

It helps to analyze the carriage actions on knitting the repeats. These charts illustrate the 2 colors knitting alternately with each pair of carriage passes. With any knitting motif, it is worth testing repeats consecutively in height and width to get a sense of what will take place using them on the finished knit. Here 2 lengthwise repeats are shown. The pattern could be planned to start the repeat with the area outlined in red on the right, and a full block would occur at the start of the tube. A bit of editing would make all rectangles equal in height.

So now that I have some blocks, what about other patterns and shapes? ……

In a previous post with exercises on DBJ, 2 separations of the triangular shapes below were offered. Testing the idea of using pre designed jacquard separations for knitting tubular fair isle, I chose to use the 2 alternatives presented. The related information is available in PDF format for punchcard and electronic machines

Here we have the motifs, and 2 methods of color separation for DBJ, charted, drawing each color design row only once

The middle image shows the method for separation achieved automatically in Brother by using the KRC button when using only 2 colors per row. It causes the least (if any) elongation of the motif. Each design row knits only once, programmed as is. If the KRC button is used, none of the other functions including double-length are allowed. The separation on the right is the most common color separation, actually knits each design row twice, which elongates the motif. As drawn, it would need to be programmed double length. If the knitting is representational, an adjustment may be needed in altering its height prior to downloading it for knitting. I used both separations above drawn on an old mylar for my second tubular FI attempt, sticking with my thin yarn, and working in small swatches while testing technique ideas. My initial premise was to knit each row twice using double length. The preparation was as already discussed. After the color change and resetting the carriages COL, the first row slips on the ribber, and the main bed knits the first design row in the alternate color, seen here in white. As in single bed FI, floats are created in that color between needles knitting it with COR, before traveling back to left for the color change, return all main bed needles back to B position with a ruler, ribber comb, or any preferred tool, so that only the ribber only will knit, keeping the knit tubular as you travel back to the color changer.

COL: change colors and repeat. Here are my trial tubes, again in too thin a yarn, but proofing the concept. My mylar was ancient, marked in #2 pencil on its reverse, and I can see a couple of spots that need darkening, but that is not a concern for this exercise

Adding color and expanding the charts to match the B/W versions each row elongated X 2what knits when setting machine for tubular; in the swatches, the blank rows were achieved by manually pushing needles back to B as shown above this shows what happens when the first separation is collapsed into what actually gets knit by the carriages in this technique
and the result in repeat in B/W like my swatch

Both elongated repeats are reduced to black and white squares below, with blank rows, included to let the carriage do the work, without having to push any needles back to B position, KC set to slip <–  –>. I often work out my separations in color, then fill the colors in with black and white. It is easier for me to draw the black only squares on the mylar or to enter them as pixels than trying to do that from a colored graph. I am now charting in Mac Numbers, no longer have access to Microsoft Office on my new Mac.

DBJ patterns predawn for punchcard machines or provided as charts for electronics may all be used for the FI pattern. The first separation method will yield a surprise. The second method if each row is illustrated only once needs elongation. In separations where the work is done for you, producing a result like the elongated swatch on the right, the pattern is ready to go.

Creating the separations by hand is time-consuming, having software separate the motif, eliminating that design time is quite helpful and more error-proof.

The ribber needle selection can be altered to produce patterning with hand needle selection, or by changing the slip lever positions as frequently as every row. That is a post for another day. That said, some things to consider: my own DBJ scarves often involve more than 1200 rows of knitting. The number of carriage or lock passes involved to achieve the same length is increased exponentially should I choose to knit the same designs tubular. If any needles on both brother beds wind up in work at the same time prior to the next row knit, the fabric will seal closed in those areas (another range of lovely fabrics, but not the plan here). For the ribber to knit in any other pattern than an easy stripe, one needs to either select needles by hand or add changes in levers possibly as often as every row. If multiple rows are knit on the ribber and then in turn on the main bed, one is actually creating a tapestry technique and there will be small slits at the sides of the knit, depending on the number of rows knit on either bed. It is truly helpful if the software in use or the machine’s console is able to recall the last row knit and to take you back to that spot if knitting is interrupted or put off for another day. That is one of the very convenient features of the Passap system providing the battery is still holding the charge. The latter also performs the same function and returns to the correct pattern row if one has to unravel rows and the number of unraveled rows is entered into the console. If long, nonrepetitive in length designs are in use and need to be downloaded in segments (wincrea has such limits), a warning noise when the end of the pattern repeat is reached would be nice to have. In my opinion, it’s fun to achieve things because we can, then it becomes a personal choice as to whether the process is worth it, and under what circumstances to use it.  My own accuracy when a lot of hand manipulation or other details are in use has faded with my increasing age and decreasing attention span. Others can tackle the same with great success, such as seen in some of the wonderful all hand transferred complex machine knit laces found on Ravelry, and then there was the man who used to tour machine knitting seminars with a MK sweater he had made for himself in a fine yarn that incorporated over 3,800 (yes, thousands) cables, weaving in and out of each other and in turn in and out of crossing diamonds in a fine yarn (no, no one I know of actually counted them, the count was accepted on faith).

The Passap console has built-in color separations for tubular knitting. As with Brother, the simplest fabrics are in one color. For one-color fabrics, CX/CX (the equivalent result in Brother happens by using opposite part buttons on either bed) is used on both locks.

For 2 color fabric, the DM 80 front lock (carriage term equivalent) is set on HX <– while if using the E 6000 one may select KT (knitting technique) 243, with the front bed set to LX (slip). I have had very limited experience with the DM80 decades ago, can only speak for the E6000. The front bed is programmed as for any other pattern. With the back lock set to CX (no pattern) or HX (pusher selection for pattern), the function is fixed, the front bed knits to left and slips to right, the back bed slips to left and knits to right to create the tube

Horizontal stripe: is the simplest to execute: set the back bed on CX, or put all back bed pushers in work position and set back lock to HX, no arrow key. Pushers up knit, pushers down slip. (in Brother set the appropriate ribber lever to slip in one direction)

Vertical Stripe: “automatic”, bring pushers under every back needle into one up, one down, alternating in work and in rest. Set back lock to HX, left arrow key <–, changing color every 2 rows. The same needle selection is in the same location with each color change, creating the stripe

Birdseye backing, manual tech involved/ lock setting change involved:  set back bed pushers alternating one up, one down, thus alternating in work, out of work. Knit 2 rows with the lock on HX, no arrow key, and 2 rows with the locks on HX <–.

Solid color backing is possible: set the front lock is set to LX <–” (slip <–”). When Tech 243 is in use, after the setup rows are completed, the console gives the prompt for setting up the pushers, all in work, and for HX <–”on the back bed. The result is that for 2 rows in the lining color, stitches knit alternately on each bed. The front bed then knits alone in turn for 2 passes;  the color yarn in use creates a float the width of the knit as the locks return to the right, making it the least acceptable variation, and an unbalanced knit. The set up is different for both quilting (BX <–/LX)  or solid color backed DBJ from tubular FI created in this manner.

My Passap manuals have been well used, often technique numbers are surrounded by notes in my scrawl. Techniques perform the color separations for the specific fabric, the accompanying diagrams and directions are suggestions for swatches provided as well in the alternate accompanying manual. Lock settings can be set to suit i.e. tuck substituted for slip, etc. The separation is fixed, but all lock settings are in the hands of the knitter.

2 color circular tucked designs are produced using techniques 162-165, with the frequently unfamiliar settings using OX/DX. As with many other techniques, some may be used with stitch patterns, some not, but if you understand what is happening front bed patterning could be converted to the automated pusher or needle selection by entering a planned color separation as a pattern. OX is a combination, tubular tuck setting, paired with DX. OX is a combination of KX (tuck in the pattern) and CX (circular). DX is the tubular tuck setting for the back bed. OX and DX will knit needles with a pusher (needle selected on Brother) in work (selected needle), and tuck on needles with no pusher in work (non selected needle) moving from right to left. From left to right the front bed is not knit any stitches (contributing to making the fabric tubular). The back bed knits only from left to right, the second side of the tube. E6000 technique 185 with locks set to N/OX will produce tubular FI with long stitch.  For three and four colors where the colors are separated at one row per color  use technique 252, locks set to N/OX. Superimposing patterns for three and four color techniques require entering card reader techniques. With my cable set up, when I was experimenting with reader techniques eons ago, I believe I was successful downloading the pattern for the design from the PC, and entering the card reader technique as a second pattern, via the card reader. I have never tried doing so with additional software, and shy away from any situation where I have to enter commands to get the software to work.  Out of the group, 162 is the only one that can be combined with a stitch pattern. The console gives cues as to when to change lock settings, with some thought similar fabrics could be knit on the Brother KM. The techniques, and my notes, which at this point would need some self-interpretation. The UX scribble is in reference to a fabric that slips over needles with pushers selected down from right to left, then tucks over needles with pushers selected down from left to right. Needles with pushers up will always knit. In Brotherese the pattern is knit with opposite function cam buttons in use slip <–, tuck –>. It will not produce a tubular knit. Worked out patterns for such fabrics were included in some of the Brother punchcard pattern books. 
For tucked 2 colors fair isle use technique 185 with lock set on N/OX.